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M4-Reel Machine Concept

Technical Data M4-R Machine

Machine type M4-R
Operating mode fully automatic
Principle reel to sheet/reel to reel
Operators needed 1
Yield >99%
Standard sheet size (mm) 400x1,100
Working area (mm) 400x700
Chipfilm width incl. punching accuracy (mm) 35; ±0.05
Module type Infineon, NXP, ST, others on request
Wire diameter (mm) 0.06–0.15
Basic materials PC, PET, PET-G, PVC, Teslin
Product size (acc. ISO) ID-1, ID-3, e-Cover, others on request
Throughput uph ID-1: up to 2,400; ID-3: up to 1,400

The M4-R can be integrated into theexisting modular MELZER process, which offers more than 80 different modules. For creating a fully automatic production line a combination of various M4 systems or the integration of theavailable modules are possible options. This concept follows MELZER's philosophy of a modular system – one basic machine and a range of add-on modules and tools for an infinite range of possible applications.


Wire embedding, pick & place, bonding, dispensing, checking, die-cutting, punchingand laser cutting can be done onone machine in a fully digital process. No expensive tooling costs and no leadtimes for tooling.

Labels, plastic cards, electronic, automotive, medical and pharmaceutical products from paper tickets to high tech electronics – all produced on the samemachinery, only with different add-on modules.

Downward compatibility from the firstmachine to the latest invention, highest accuracy and reliability are key features of MELZER's world-wide success andmotivation to create new customized solutions every day.

The need for a digital machine forforming coils on various substrates for RF-ID applications was the starting point for the new M4 System.

Wire Embedding Tool

The new MELZER M4 system creates a new world of manufacturing possibilities – the innovative world of digital manufacturing equipment.

With this M4 system a new range of production machines for sheet and reel-to-reel production is being introduced. Wire embedding, pick & place, bonding, dispensing, checking, die-cutting, punching and laser cutting can be done on one machine – fully digital. No expensive tooling costs and no lead times for tooling. Production on demand with highest flexibility.