M4-Reel Machine Concept
Technical Data M4-R Machine
| Machine type | M4-R |
|---|---|
| Operating mode | fully automatic |
| Principle | reel to sheet/reel to reel |
| Operators needed | 1 |
| Yield | >99% |
| Standard sheet size (mm) | 400x1,100 |
| Working area (mm) | 400x700 |
| Chipfilm width incl. punching accuracy (mm) | 35; ±0.05 |
| Module type | Infineon, NXP, ST, others on request |
| Wire diameter (mm) | 0.06–0.15 |
| Basic materials | PC, PET, PET-G, PVC, Teslin |
| Product size (acc. ISO) | ID-1, ID-3, e-Cover, others on request |
| Throughput uph | ID-1: up to 2,400; ID-3: up to 1,400 |
The M4-R can be integrated into the existing modular MELZER process, which offers more than 80 different modules. For creating a fully automatic production line a combination of various M4 systems or the integration of the available modules are possible options. This concept follows MELZER's philosophy of a modular system – one basic machine and a range of add-on modules and tools for an infinite range of possible applications.
Wire embedding, pick & place, bonding, dispensing, checking, die-cutting, punching and laser cutting can be done on one machine in a fully digital process. No expensive tooling costs and no lead times for tooling.
Labels, plastic cards, electronic, automotive, medical and pharmaceutical products from paper tickets to high tech electronics – all produced on the same machinery, only with different add-on modules.
Downward compatibility from the first machine to the latest invention, highest accuracy and reliability are key features of MELZER's world-wide success and motivation to create new customized solutions every day.
The need for a digital machine for forming coils on various substrates for RF-ID applications was the starting point for the new M4 System.
Wire Embedding Tool
The new MELZER M4 system creates a new world of manufacturing possibilities – the innovative world of digital manufacturing equipment.
With this M4 system a new range of production machines for sheet and reel-to-reel production is being introduced. Wire embedding, pick & place, bonding, dispensing, checking, die-cutting, punching and laser cutting can be done on one machine – fully digital. No expensive tooling costs and no lead times for tooling. Production on demand with highest flexibility.