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M4-Sheet Machine Concept

Technical Data M4-S Machine

Machine type M4-S
Operating mode semi-automatic
Principle sheet to sheet
Operators needed 1
Yield >99%
Standard sheet size (mm) 1,400x1,600
Working area (mm) 900x900
Chipfilm width incl. punching accuracy (mm) 35; ±0.05
Module type Infineon, NXP, ST, others on request
Wire diameter (mm) 0.06–0.15
Basic materials PC, PET, PET-G, PVC, Teslin
Product size (acc. ISO) ID-1, ID-3, others on request
Throughput uph ID-1: up to 1,000; ID-3: up to 1,000

The MELZER M4-S Machine opens a new dimension in manufacturing sheetbased products. The fully digital production machine makes production on demand become reality.


Designing, programming and manufacturing of products on one machine guarantees the essential flexibility needed today – the modular M4 concept is designed for future production requirements.

Fast and highly precise drives secure that even tightest product tolerances are being met. Up to 8 identical tools can be installed on the MELZER M4-S for maximum performance or up to 8 different tools for production of extremely sophisticated products at one shot. The large working area allows simultaneous production on 2 sheets or more – customized alignment systems for sheet positioning eliminate sheet-tosheet variations.

Change-over times for tools are less than one minute and the machine automatically detects the type of tools installed. Loading a new program to the PLC just takes seconds. Saving, modifying or creating new files can be done on the machine during production or at a remote location via network connection. Minimum setting times, lowest waste and fastest job changes make this machine very productive and highly efficient.

Wire Embedding Tool

The new MELZER M4 system creates a new world of manufacturing possibilities – the innovative world of digital manufacturing equipment.

With this M4 system a new range of production machines for sheet and reel-to-reel production is being introduced. 

Wire embedding, pick & place, bonding, dispensing, checking, die-cutting, punching and laser cutting can be done on one machine – fully digital. No expensive tooling costs and no lead times for tooling. Production on demand with highest flexibility.